• What is color sorter?
    Oct 19, 2023
    Color sorter is a machine or device that is used to sort objects or materials based on their colors. It is commonly employed in various industries, such as food processing, recycling, mining, and manufacturing, to separate objects or materials based on their color characteristics.TOPSORT color sorter is professional color sorter manufacturer.Especially grain color sorter,beans color sorter,seeds color sorter,nuts color sorter,plastic color sorter, For more color sorter application,visit our Here's an overview of how color sorter work: 1.Material Feeding: The objects or materials to be sorted are fed into the color sorter. This can be done through a conveyor belt, a vibrating chute, or other feeding mechanisms depending on the specific application. 2.Imaging and Analysis: As the objects pass through the color sorter, they are subjected to imaging technology, such as high-resolution cameras or sensors. These cameras capture images or gather data about the color characteristics of each object. 3.Color Recognition: The captured images or data are then analyzed by specialized software or algorithms. The color recognition system identifies the specific colors or color ranges that need to be sorted based on predetermined criteria. 4.Separation Mechanism: Once the color recognition system determines the objects' colors, a separation mechanism is activated to physically separate them. The separation method can vary depending on the application and the nature of the objects. It may involve air jets, mechanical arms, conveyor diverters, or other techniques. 5.Collection or Disposal: The sorted objects are directed into separate collection bins, containers, or pathways based on their colors. This allows for easy retrieval or further processing of the sorted items. The unsuitable objects or materials that do not meet the sorting criteria are typically directed for disposal or further processing. Color sorters offer several advantages in various food and recycling industries, such as color sorter for grains,color sorter for beans,color sorter for rice mill,color sorter for seeds,color sorter for nuts,color sorter for tea,color sorter for recycling plastics,color sorter for recycling metal,color sorter for ore and so on,including: Enhanced Quality Control: By accurately sorting objects based on their colors, color sorters improve quality control and ensure that only objects meeting specific color criteria are used or passed on for further processing. Improved Efficiency: Color sorters automate the sorting process, enabling rapid and precise separation of objects based.
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  • Plastic color sorter is more and more popular used in plastic recycling industry
    Aug 02, 2023
    Plastic color sorter is a specialized machine used in the plastics industry to sort and separate plastic materials based on their color. It employs advanced optical sorting technology and image processing algorithms to accurately detect and categorize plastic items, allowing for efficient plastic recycling, waste management, or manufacturing processes.You can click for more details.   Here are the key aspects of a plastic color sorter:   1. Optical Sensing: The plastic color sorter is equipped with high-resolution cameras or optical sensors that capture detailed images of the plastic items as they pass through the machine. These sensors analyze the color properties of each item, including hue, shade, brightness, and color patterns.   2. Sorting Process: Plastic items, such as bottles, containers, or plastic flakes, are typically fed into the color sorter through a conveyor belt or vibrating feeder. As the items move through the machine, they pass under the camera system, which scans and captures images of their surfaces.   3. Image Analysis: Advanced image processing algorithms analyze the captured images in real-time. These algorithms extract color information from the images and compare them with predefined color criteria or color ranges set by the operator.   4. Color Sorting: Based on the analysis, the plastic color sorter categorizes and separates the items into different color classes or grades. It can identify and sort items of various colors, including transparent, translucent, and opaque plastics. This allows for precise color sorting and segregation of plastic materials.   5. Reject Mechanism: The color sorter employs precise air jets, mechanical ejectors, or other mechanisms to divert or separate the plastic items based on their color classifications. The rejected items can be channeled into separate collection bins for further processing or removal from the production line.   6. Sorting Accuracy and Speed: Plastic color sorters are designed to have high sorting accuracy and operate at high speeds, allowing for efficient sorting of large quantities of plastic items. They offer high consistency in color sorting, ensuring reliable results.   Benefits of Plastic Color Sorting:   1. Enhanced Quality Control: By accurately sorting plastic items based on their color, the color sorter helps improve the overall quality and purity of the plastic materials. It assists in achieving consistent color specifications and reducing impurities in the final product.   2. Increased Efficiency: Automated plastic color sorting systems increase processing efficiency by reducing the manual labor required for sorting and improving the throughput of plastic recycling or manufacturing operations.   3. Waste Reduction: The color sorter enables the separation of plastic items with undesirable colors or impurities, reducing waste generation and optimizing the utilization of high-quality plastic resources.   4. Customization Options: Plastic color sorters allow for customization options, as operators can define specific color ranges or criteria for sorting based on their unique requirements. This flexibility supports various applications and industries.   5. Consistency in Appearance: By sorting plastic items based on their color, the color sorter ensures consistency in the appearance of the final plastic products, which is essential for applications where color uniformity is desirable, such as packaging or consumer goods.   6. Data Analysis: Advanced plastic color sorters often provide data analysis capabilities, enabling real-time monitoring of sorting performance, data collection for process optimization, and quality improvement.   Plastic color sorters are widely used in plastic recycling facilities, plastic manufacturing plants, and waste management centers. They contribute to efficient plastic sorting, recycling, and processing, promoting sustainability and the circular economy by enhancing resource utilization and reducing environmental impact.
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  • The main technical indicators of belt color sorter
    Apr 17, 2023
    Belt color sorter is widely used in food and resource recycling processing. 1.The processing capacity. The processing capacity is the amount of materials that can be processed per hour. The main factors affecting the processing capacity per unit time are the movement speed of the servo system, the maximum speed of the conveyor belt and the purity of the raw materials. The fast movement speed of the servo system can quickly send the actuator to the position corresponding to the impurity, which can also increase the speed of the conveyor belt and increase the processing capacity, otherwise the speed of the conveyor belt must be reduced. The processing capacity per unit time is directly proportional to the moving speed of the conveyor belt, the faster the conveyor belt speed, the greater the output. The processing capacity per unit time is also related to the proportion of impurities contained in raw materials. If there are few impurities, the larger the interval between two impurities, the longer the reaction time left for the servo system, and the speed of the conveyor belt can be increased. At the same time, the processing capacity per unit time is closely related to the required selection accuracy. 2.Color sorting accuracy. Color sorting accuracy refers to the percentage of the number of impurities selected from raw materials to the total amount of impurities contained. The color sorting accuracy is mainly related to the moving speed of the conveyor belt and the purity of the raw materials. The slower the moving speed of the conveyor belt, the longer the time between adjacent impurities. The servo system has enough time to remove impurities and improve the color sorting accuracy. Similarly, the higher the initial purity of the raw material, the less the amount of impurities, and the higher the color sorting accuracy. At the same time, the color selection accuracy is also limited by the design of the servo system itself. When there are more than two impurities in the same frame of image, only one impurity can be removed, and the color selection accuracy decreases. The multiple selection structure is better than the single selection structure. 3.The take-out ratio refers to the ratio of the amount of impurities in the waste selected by the color sorter to the amount of normal materials. The level of the take-out ratio can be adjusted, and the adjustment of the take-out ratio is mainly completed by adjusting the energization time of the actuator. If the take-out ratio is set too high, it will affect the two indicators of selection rate and processing capacity; if it is set too low, the selected waste contains too much normal material, which will cause waste; if it is reprocessed, it will need to invest A certain amount of manpower and material resources will cause a lot of trouble and economic loss. In the actual production process, the three indicators of processing capacity, color sorting accuracy and take-out ratio are integrated, and they are all key indicators, which must be investigated at the same time.
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  • Working principle of chute color sorter
    Jan 10, 2022
    In the previous era when technology was relatively backward, manual labor became the main productivity of screening products. We can clearly see in the market that high-quality products will be more expensive and popular at the same time; Machine selection, product quality at a glance, speed up. As an intelligent high-tech product, what is the working principle of the color sorter? TOPSORT technology takes you into the door of color sorter technology. The color sorter is a device that uses photoelectric detection technology to automatically sort out the different-color particles in the granular material according to the difference in the optical properties of the material. A very official explanation, I believe most people can’t understand it, in fact, you may understand it another way; the color sorter is like a person, with a camera equivalent to the human eye to observe the product. If it is broken, there are spray valves equivalent to human hands. When the camera catches a bad product, the spray valve blows it out. This is how the color sorter works. How does the color sorter work? Let's look at a picture below. 1. The material enters the machine from the collecting hopper on the top, and the selected material falls down along the feeding distribution chute through the vibration of the feeding device (vibrator). 2. The material passes through the vibrator at the upper end of the chute, and the material slides into the sorting box at an accelerated speed along the chute. 3. After entering the sorting box, it passes between the image processing sensor CCD and the background equipment. Under the action of the light source, the CCD receives the synthetic optical signal from the selected material, and the system generates an output signal, which is amplified and transmitted to the FPGA + ARM computing processing system, and then the control system issues instructions to drive the injection solenoid valve to blow the particles of different colors Flows away in and out of the waste cavity of the hopper. 4. The selected materials continue to fall into the finished product chamber of the hopper and flow out, so that the selected materials can achieve the purpose of selection. How does the color sorter work? The above is the workflow of the color sorter. According to the survey, most of the processing manufacturers in the market are already using the color sorters of Xingtai Hongche Technology. At the same time, with the help of the color sorter of TOPSORT technology, customers become bigger and stronger, and truly realize the freedom of wealth.    
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